Electronics Hobbyist Project:

Goal:  To create something that will be used on a daily basis.

Purpose:  This project controls a fan from an infrared universal remote.  (The couch potato's dream machine)  One of my goals for this project was for a microcontroller to be running my code 24 hours a day, 7 days a week.  Knowing that creates a great deal of hobbyist satisfaction.

The front panel contains an IR modulated receiver, a red T1 and 3/4 LED, and a manual start and stop button. 

To program a RCA universal remote, I follow the following procedure:  Hold down on the DVD button, type in 2062 on the keypad, and let go of the DVD button.  When the universal remote is setup properly, pressing a "1" on the remote will turn the fan on for one hour (the front panel LED will blink once), pressing a "2" on the remote will turn the fan on for two hours (the front panel LED will blink twice), etc.  Oh, pressing the power button on the remote will turn on the fan indefinitely and pressing the power button again will turn the fan off.

 

Project Overview Photo

Figure 1:  This is an overall view of the system; the red rectangle in the lower left of the screen is a 6-inch ruler.

The processor is an AT90S2313 from Atmel.   It has 2K bytes of in system programmable flash, 128 bytes of SRAM and 128 bytes of EEPROM.  The processor is running at 4 MHz in this project. 


The front panel lexan text was created in AutoCAD 97 light.  The CAD file was then printed out on stick backed paper and then laminated.  After being cut to the size of the enclosures front panel, the wax paper was taken off the back.  A piece of developed film was applied to the hole where the IR receiver fits to act as an IR filter.  The whole  laminated-paper-developed film sandwich was then stuck to the sheet metal on the front of the project box.


The circuit board seen in Figure 2 was salvaged from a different project and modified to work with this project.  The 120VAC Transformer was salvaged from a clock radio.  The Bridge Rectifier, fuse holder, switch, and LED all began life in different appliances.  (The fuse holder came from a fence charger, I bet my uncles cows are happy about that!)



Detailed View

Figure 2:  The lid is off of the project.  The major portions of the system are labeled.

Summary:

This project has been in use for about a year and a half now.  An earlier version of the software would sometimes randomly turn off the fan.  The bug was found and software was updated.  The current revision of the software is 1.4.  The software is commented, so Ill leave it to you to figure that out.

Here is all of the Fun stuff:

Schematic:  Remote Control Fan Schematic  (in PDF format)

Source Code:  Remote Control Fan Source Code (written in Atmel assembly language)

Burn File:  Remote Control Fan Burn File (in Intel HEX format)

Please let me know if you are building the project.  Id be happy to answer any questions or comments you have.  My email is matt6feet9@yahoo.com  (remove the ees from the userid.

As always, use this code, schematic and information at your own risk.  I assume no responsibility for its use.  Keep in mind that this project deals with 120V line power, if not handled properly, line voltage can cause injury or death.


Author:  Matt Meerian
Last Modified:  January 25, 2010
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